Hats & caps · Intermediate
Flat cap sewing pattern
Rounded flat cap with a small stiff brim.
Choose your size
Each size has its own page with the full pattern, the cutting list and the measurements used.
Pattern preview
You will also need: lining, rigid interfacing.
Sewing instructions
General steps to sew this garment. Seam allowance is 1 cm (3/8") unless stated otherwise.
Supplies
- Tweed or wool
- Lining fabric
- Stiff interfacing for the brim
- Matching thread and the right needle
- Print the pattern at 100%, check the test square and cut the pieces following the cutting list. Transfer notches, darts and button marks.
- Join the crown and side panels, press seams open.
- Sew the brim with its stiff interfacing, turn it and attach it to the front edge.
- Assemble the lining like the shell, attach it to the facings and bag it at the hem, leaving an opening to turn.
Cutting list
| Piece | Cut | Material |
|---|---|---|
| Top | 2× | Main fabric |
| Top | 2× | Lining |
| Side | 1× on the fold | Main fabric |
| Side | 1× on the fold | Lining |
| Brim bottom | 1× | Main fabric |
| Brim top | 1× | Main fabric |
| Brim interfacing | 1× | Rigid interfacing |
Measurements needed
| Measurement | How to measure |
|---|---|
| Head circumference | Around the head, above the eyebrows and ears. |
FAQ
Is the flat cap pattern really free?
Yes. Every Kutopy pattern is free, with no sign-up and no watermarks. You can sew and sell what you make.
Which measurements do I need?
This pattern uses 1 body measurements. If you don't know them, pick a standard size or follow our measuring guide.
Does it include seam allowance?
Yes, it includes 1 cm (3/8") seam allowance (outer dashed line). You can remove it in the editor.
How do I print it at full scale?
In the editor pick your paper and tap "Download PDF". At home: numbered Letter or A4 pages you tape together. At a print shop or plotter: full size on one sheet, a 36" roll or large sheets. Always print at 100% and check the 10 × 5 cm test square.
